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       COVER STORY
      CASE STUDY



























                                         PERI has delivered around 480 tonnes of formwork and scaffolding material to the client’s
                                                construction site in addition to providing comprehensive on-site support
                                          PERI assists with the construction of

                                          Asia’s largest underground station,

                                      Mumbai Metro - Bandra Kurla Complex
                                               (BKC) station, Mumbai, India

        The Bandra Kurla Complex     The Bandra Kurla Complex (BKC) is located   against the ground earth. What was required
           (BKC) is an underground   on the section of the 33.5-kilometre-long   was a single-sided formwork solution that
            station on the Mumbai    Colaba-Bandra-SEEPZ line (also known as line   could also cover the surface of the 24-m-long
       Metro, a rapid transit system   3) that connects the Cuffe Parade business   and 4.5-m-high concreting sections at a
                                     district in the extreme south of the city to
                                                                          single pour.
             that is currently under   the Santacruz Electronics Export Processing
            construction. The rapid   Zone (SEEPZ) and the Aarey in the north. Upon   Constructing retaining walls at a depth of
        transit system in the Indian   completion, the BKC will act as an extremely   around 16 metres
           metropolis will serve the   important hub for passengers looking to   PERI  camae  up  with  a  special-purpose
       city of Mumbai itself as well   change swiftly to line 2. Special feature: the   solution that ensured that the retaining walls
          as its entire metropolitan   BKC will be the largest underground station on   could be constructed in only a single cast
                                                                          and in the sectional dimensions required:
                                     the Asian continent.
                area in the federal                                       the single-sided SCS Climbing System in
          state of Maharashtra. By   A complex underground construction   combination with the LIWA Panel Formwork.
         supplying comprehensive     The 475-m-long and 30-m-wide underground   With the aid of the SCS Climbing System
         formwork and scaffolding    station consists of two subterranean levels. The   for non-tied wall formwork, it was possible
              solutions to J. Kumar   first level is 8.4 m high, ending with a 750-mm-  to transfer the loads resulting from the fresh
          Infraprojects Limited, the   thick slab. The second level is 5.5 m high   concrete pressure through climbing ties and
         contractor, PERI has been   and ends with a 1,200-mm-thick floor. Since   into the previous concreting section via the
                                                                          brackets. In this way, it was possible to stick to
                                     all loads acting on the slabs are transferred
        providing assistance since   directly into the columns, approximately   the demanding concreting cycle of only 25
            construction began on    1450-mm-thick drop panels were used   to 30 days that had been stipulated.
          the major project in April   between the columns and the slabs.  The LIWA Panel Formwork was also used
         2019 so that the BKC can    Concreting the retaining walls was the first   at the construction site in Mumbai for the
          be completed within the    challenge that the construction team faced   construction of the 8.4-m-high columns. This
          demanding construction     due to the fact that it was impossible to   system  formwork  stands  out  not  only  due
                                                                          to its low weight but also on account of its
                                     absorb the horizontal fresh concrete pressure
             time-scale of only 14   on the wall formwork using formwork ties on   integrated perforated strip. This allowed the
                          months.    account of the subterranean position up   construction site team to use the elements in


    50   CONSTRUCTION OPPORTUNITIES|DECEMBER 2024
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