02 June 2020

thyssenkrupp Industries

Complete crushing and screening solution


thyssenkrupp delivers high performance aggregate crushing and screening plant at ‘Bhiwani’,Haryana



Right in the heart of one of the major aggregate crushing zone in Bhiwani, Haryana, thyssenkrupp Industries India has provided a complete crushing and screening solution to ‘Silverstone Crushers and Minerals Pvt Ltd’, Khanak/Tosham, Bhiwani, Haryana. Silverstone being a new entrant in the field of quarrying and infrastructure wanted a partnering organization which can provide them one of the most efficient solutions in the field of crushing and screening.



The growing market needs encouraged Silverstone to plan for a new 2 Stage, 250 TPH skid mounted crushing and screening plant. The Plant was delivered within 2 months from the day purchased order was placed and commissioned successfully in September-2017.



The 2 Stage plant comprises of EB1108 Jaw Crusher in the primary circuit, Kubria®FM110 cone crusher in the secondary stage with four deck screen CK 1004, associated conveyors and complete electrical system to run the plant efficiently.



EB1108 Jaw crusher offers unique benefits like its robust design, casted pitman and heavyduty structure to achieve greater crushability with all type of hard stones and ores. The crusher is also equipped with hydraulically assisted gap setting system which reduces manual work force and down time for CSS settings. The heavy pulley and flywheel provide a high moment of inertia and makes it more power efficient in hard stone crushing. The primary station also consists a big 30 cum size feed hopper to give proper flow rate in the crushing circuit. Together with its modern designed sturdy skid system, it makes the primary station one of the best and strongest in the market. For ease of maintenance the Jaw crusher is provided with automated grease lubrication system.



Kubria® FM110 Cone in the secondary station with a feed opening of 230mm makes it essential and part of product quality improvement stage. The efficient crushing chamber design can produce high quality of cubical products in this stage. To control and monitor the health of cone crusher, it is equipped with modern automated lubrication and hydraulic system. The hydraulic system ensures trouble free gap setting operation in the cone crushers. Tests have shown the excellent quality of the production output.



The above machines are operating in a closed circuit with a 4 deck screen CK1004 make it a complete 250 TPH crushing plant for (-) 40 mm product. The material feed to the Jaw crusher is a graded stone of 0- 650mm. It is crushed down to (-) 200mm and then is stocked in a stockpile of 2500 tons through a 800 mm belt conveyor. It is then extracted through a tunnel feeder and another belt conveyor to feed the secondary cone FM110. The crushed stone from the cone crusher is fed to the 4 deck screen CK1004 to take out the different fractions of 0-5mm, 5-10, 10-20 and 20-40as products through different stockpile conveyors. The oversize of 40mm product is re- circulated in the secondary circuit.



The plant is operated 10 hours per day to produce approximate 2200 tons of (-) 40 mm aggregates to cater the local construction industries around Delhi and Haryana region.



By delivering a reliable, flexible and most efficient crushing plant, thyssenkrupp could once again offer customer satisfaction and created remarkable competitive advantage. The biggest advantage that thyssenkrupp brings to the client and the market is the shape of the products, for which client is getting premium.


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