12 December 2019

Spotlight-Elematic

Acotec advantage

 

Elematic launches new technology levels to Acotec partition wall production lines. A fast, profitable and high-quality technology for light non-load bearing partition wall panels.

 

Elematic, a world-leading manufacturer of precast concrete plants and production lines, launched  new technology level choices to their Acotec wall production lines. Acotec line is meant for manufacturing of light, non-load bearing, room-high precast partition wall panels. The new technology levels are called SEMI, PRO and EDGE, and they differ by the degree of automation and capacity as well as the required investment size. All lines are quick and simple to install, run and maintain and require only very limited land area.

 

Elematic Acotec production lines for light, non-load bearing, room-high precast partition wall panels cover the entire production process from concrete batching all the way to storage yard management and beyond.  They are all automated and very reliable as they consist of proven, standard components.

 

Three technology levels: SEMI, PRO and EDGE

The new technology levels are launched in order to meet the varying customer needs.  The SEMI line, with a production capacity of 80 m2 per hour, is the simplest of them all and is an excellent choice for anyone starting up in the business. It featuresa smart combined restacker handler and automation only for the key processes. The PRO lineoffers a higher capacity of 100 m2 per hour with automated functions for all main processes: sawing, trimming, stacking, restacking, cleaning & oiling, plate handling and pallet circulation. The fully-automatic Acotec EDGE offers a top-rate capacity of 120 m2 per hour and needs only two operators to run.

 

All the lines – SEMI, PRO and EDGE – feature a new advanced production control system. Thanks to the system, a simple, modern user interface shows detailed data on every function in the whole process.

 

Various reports –on production rate, running hours and more – are generated automatically.  Modular structure of the lines and their integrated electricity with ETHERCAT bus system guarantee short installation and start up time of all lines, and the line can also be installed in existing production facilities.  The production process is environmentally friendly as it is silent and non-vibrating, and the raw material can be recycled so no waste is created. Low energy consumption of the line keeps the production costs on a low level as well.

 

Benefits of Acotec wall panels

 

The Acotec wall panels are fast, easy and safe to install – building work proceeds up to 6 times faster when compared with traditional brickwork and even two times faster than blockwork. The panels have exact dimensions and completely even surface so no plastering is needed. In addition, their thin structure leaves more floor space for other purposes in a building. Despite the thinness, Acotec walls are strong and successfully used in seismic areas, too. They suit for a wide variety of purposes such as bath rooms, kitchens and showers, thanks to the moisture resistance of the material. Acotec walls also offer excellent sound insulation, meaning that apartment buildings, schools and hotels benefit from this type of partition walls.    

 

 

ELEMATIC ACOTEC

Technical information in brief

SEMI

PRO

EDGE

Nominal production capacity

80 m2/h

100 m2/h

120 m2/h

Production personnel

5 – 7

3 – 4

1 – 2

Automated processes

Sawing, stacking, restacking, plate handling

Sawing, trimming Stacking, restacking, cleaning & oiling, plate handling, pallet circulation

Sawing, trimming Stacking, restacking cleaning & oiling, plate handling, pallet circulation, curing, packing

Required factory space

900 m2

900 m2

900 m2

Required land area

3 000 – 5 000 m2

3 000 – 5 000 m2

3 000 – 5 000 m2

Slab length

2 200 – 3 300 mm

2 200 – 3 300 mm

2 200 – 3 300 mm

Slab thickness

68 – 120 mm

68 – 120 mm

68 – 120 mm

Slab width

600 mm
(300 mm alsoavailable)

600 mm
(300 mm alsoavailable)

600 mm
(300 mm alsoavailable)




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